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装置の機械構造
1)The main body of the equipment: a four-column structure frame, the workbench is machined from a solid plate (ductile cast iron); the body guardrails are made of PC boards, which can safely observe the pressing process, and the machine base is made of casting and sheet metal; carbon steel Parts are treated with hard chromium plating, oil coating and other anti-rust treatments.
2) Fuselage structure: It adopts a four-column structure, which is simple and reliable, has strong load-bearing capacity and small load-bearing deformation. It is one of the most stable and widely used fuselage mechanisms.
Equipment specifications and main technical parameters
装置名 | インテリジェントサーボプレス機 |
デバイスモデル | PJL-S-50kN |
位置決め精度 | ±0.008mm |
圧力検出精度 | 0.5%F.S |
最大のプレッシャー | 50kN |
圧力範囲 | 50N-50kN |
変位分解能 | 0.001mm |
データ収集頻度 | 1秒あたり1000回 |
program | Can store more than 1,000 sets |
Valid itinerary | 250mm |
閉じた高さ | 400mm |
喉の深さ | 250mm |
圧子の金型サイズ | 内径Φ20mm,深25mm |
Work surface size | 425mm*486mm |
Distance from work surface to floor | 900mm |
Equipment dimensions (MM) (subject to production drawings) | 600mm*650mm*2550mm |
プレス速度 | 0.01~35mm/秒 |
早送り速度 | 0.01~125mm/秒 |
最低速度を設定可能 | 0.01mm/秒 |
時間を圧縮する | 0~99秒 |
設備の電力 | 5KW |
供給電圧 | 3~AC380V 50HZ |
重量約 | 550kg |
Servo motor and reducer connection method | direct way |
Dimensional drawing
Main system configuration
num | メインコンポーネント |
1 | Programmable control panel |
2 | Industrial touch screen |
3 | 圧力センサー |
4 | サーバーシステム |
5 | サーボシリンダ |
6 | 安全格子 |
7 | スイッチング電源 |
8 | Haoteng industrial computer |
9 | Displacement grating ruler closed loop |
System software main interface
管理: ジャンプ インターフェイス プログラムのバックアップ、シャットダウン、ログイン方法の選択が含まれます。
設定: ジャンプ インターフェイス ユニットとシステム設定が含まれます。
ゼロにリセット: 負荷表示データをクリアします。
表示: 言語設定とグラフィカル インターフェイスの選択。
ヘルプ: バージョン情報、メンテナンス サイクルの設定。
Pressing plan: edit the pressing method.
バッチをやり直す: 現在のプレス データをクリアします。
Export data: Export the original data of the current pressing data.
Online: The board establishes communication with the program.
力: リアルタイムの力モニタリング。
変位: リアルタイムのプレス停止位置。
最大力: 現在のプレスプロセス中に生成される最大の力。
手動制御: 自動連続下降と上昇、インチング上昇と下降。初期圧力をテストします。
Main system operations:
1. After selecting the product model on the main interface, there is a product model, and you can edit and add the corresponding content independently.
2. Operator information interface: You can enter the operator information of this station: work number
3.Parts information interface:
Enter the part name, code, and batch number of the assembly in this process
4. Displacement uses a grating ruler for signal collection:
Position control mode: precise control accuracy ±0.01mm
Force control mode: precise control of output with 5‰ error
5. The system saves and uploads information:
It is necessary to upload process parameters such as workers, parts information, parameter settings, and press installation process monitoring data. The upload interface is RS485 or Ethernet TCP/IP.
communication method
1. Serial port RS232 communication (fixed to COM1)
Baud rate: 9600/19200/115200, etc. can be set (fixed one rate, 19200 is recommended)
Verification method: none
Data bits: 8
Stop bit: 1
2.PLC sends: slave address + function code +CrLf
Electric cylinder controller replies: slave address + (function code + 1) + Data + CrLf
Since RS232 communication is used, the slave address is fixed at 16#01
Example: PLC sends data frame: 01 02 xx 0d 0a //where xx represents process parameters (0-255)
The controller feedback is as follows: (byte, 6byte in total)
01 02
xx //Current process parameters
xx //0 means success, 1 means failure
0d 0a
6. The device has a code scanning function: Identify parts barcodes or QR codes and store them in the data system
7. Perform statistical analysis on data such as: defective product rate, process capability index, etc.
8. The input and output interfaces are available for backup, and the interface is open for users to perform simple programming.
9. Equipped with calibration device for force and displacement sensors
10. Functions of segmented pressure: The procedure is divided into 20 times or less
Equipment characteristics
1. The equipment has high precision: repeated displacement accuracy ±0.01mm, pressure accuracy 0.5%F.S.
2. Energy saving and environmental protection: Compared with traditional pneumatic presses and hydraulic presses, the energy saving effect reaches more than 80%, and it is more environmentally friendly and safe, and can meet the requirements for dust-free workshop equipment.
3. The software is independently patented and easy to upgrade and maintain.
4. Various pressing modes: optional pressure control, position control, and multi-stage control.
5. The software collects, analyzes, records and saves pressing data in real time, with a data collection frequency of up to 1000 times/second. The control motherboard of the press installation system is connected to the computer host, making data storage and uploading faster and more convenient. It enables product press installation data to be traced and meets the requirements of ISO9001, TS16949 and other standards.
6. The software has an envelope function, and the product load range or displacement range can be set according to requirements. If the real-time data is not within the range, the device will automatically alarm and identify defective products 100% in real time to achieve online quality control.
7. The equipment is configured with a computer host and Windows operating system. The operating interface language of the press installation control system can be freely switched between Chinese and English.
8. The equipment is equipped with a 12-inch touch screen to provide friendly human-machine dialogue.
9. The equipment is equipped with a safety grating to ensure the safety of operators.
10. Achieve precise displacement and pressure control without the need for hard limits and reliance on precision tooling.
11. Specify the optimal press-fitting process according to specific product requirements.
12. Specific, complete and accurate operation process recording and analysis functions. (Curves have functions such as amplification and traversal)
13. One machine can be used for multiple purposes, flexible wiring and remote device management.
14. Export multiple data formats, EXCEL, WORD, data can be easily imported into SPC and other data analysis systems.
15. Self-diagnosis function: When the equipment fails, the servo press can display an error message and prompt a solution, making it easy to quickly find and solve the problem.
16. Multi-function I/O communication interface: This interface can communicate with external devices to facilitate fully automated integration.
17. The software sets multiple permission setting functions, such as administrator, operator and other permissions.
Application fields
・自動車のエンジン、トランスミッションシャフト、ステアリングギア等の精密圧入。
・電子製品の精密プレス実装
• 画像技術のコアコンポーネントの精密プレス
・モーターベアリング精密圧入用途
・バネ性能試験などの精密圧力試験
• 自動組立ラインアプリケーション
• 航空宇宙コアコンポーネントのプレス組立アプリケーション
• 医療および電動工具のアセンブリ
• 精密な圧力組み立てが必要なその他の場合
We have obtained various international management system certifications and comply with production standards in different regions.
The FAQ is regularly updated to reflect the latest information and to ensure that you have the most accurate details at your fingertips.
Thank you for choosing us, and we hope you find the answers you need!
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