1.The main function
The Pinjialing servo press is driven by an AC servo motor. It changes the rotational force into the vertical direction through a high-precision ball screw. It relies on the pressure sensor loaded on the front end of the driving part to control and manage the pressure. It relies on the encoder to control the speed and position. At the same time, it controls the speed and position. A device that applies pressure to the work object to achieve the purpose of processing. It can control the pressure/stop position/driving speed/stop time at any time. It can realize the whole-process closed-loop control of the pressing force and the pressing depth in the pressure assembly operation; it adopts user-friendly human-machine The touch screen of the interface is intuitive and easy to operate. Through high-speed collection of pressure-position data during the press-fitting process, online quality judgment and data information management of precision press-fitting are realized.
Structure mécanique de l'équipement
The fuselage is made of ductile iron frame-type one-piece casting, which has higher strength and stability. The guardrails are made of transparent PC boards, and the carbon steel parts are hard chromium plated, oiled and other anti-rust treatments.
2. Equipment specifications and main technical parameters
Nom de l'appareil | Machine de presse servo intelligente |
Modèle d'appareil | PJL-S-5KN |
précision de positionnement | ±0.01mm |
Précision de détection de pression | 0.5%F.S |
plus grande pression | 5kN |
plage de pression | 50N-5kN |
Résolution de déplacement | 0,001 mm |
Fréquence de collecte des données | 1000 fois par seconde |
Maximum stroke | 150mm |
hauteur fermée | 350mm |
Profondeur de la gorge | 175mm |
Taille du moule du pénétrateur | Inner diameter Φ20mm, depth 25mm |
Vitesse de pressage | 0,01-35 mm/s |
vitesse d'avance rapide | 0,01-125 mm/s |
La vitesse minimale peut être réglée | 0,01 mm/s |
compresser le temps | 0-99s |
puissance de l'équipement | 750W |
Device memory | 500GB |
Tension d'alimentation | 1~AC220V 50HZ |
Poids env. | 110kg |
3. Main components and brands of equipment
Component name | quantity | brand | Remark |
driver | 1 set | INOVANCE | |
servo motor | 1set | INOVANCE | |
Cylindre servo | 1set | Pinjialing | Independent research and development |
Grille de sécurité | 1set | Well-known domestic brands | |
Touch screen all-in-one machine | 1set | Hotntech | 10 inch color |
Control card + system | 1 set | Pinjialing | Independent research and development |
Capteur de pression | 1 | Well-known domestic brands | |
transformer | 1 | Well-known domestic brands | |
relay | 1 | Schneider | |
air switch | 2 | Schneider |
4. Dimensional drawing
5. Main configuration of the system
serial number | Composants principaux |
1 | Single chip control board |
2 | Touch screen all-in-one machine |
3 | Capteur de pression |
4 | système de serveur |
5 | Cylindre servo |
6 | Grille de sécurité |
7 | changer de source d'alimentation |
6. System software main interface
L'interface principale comprend des boutons de saut d'interface, un affichage des données et des fonctions de fonctionnement manuel.
Gestion : contient la sauvegarde, l'arrêt et la sélection de la méthode de connexion du programme d'interface de saut.
Paramètres : contient les unités d'interface de saut et les paramètres système.
Remise à zéro : effacez les données d'indication de charge.
Vue : Paramètres de langue et sélection de l'interface graphique.
Aide : informations sur la version, paramètres du cycle de maintenance.
Test plan: Edit the pressing method.
Refaire un lot : effacez les données de pressage actuelles.
Force : Surveillance de la force en temps réel.
Déplacement : appuyez sur la position d'arrêt en temps réel.
Force maximale : la force maximale générée pendant le processus de pressage en cours.
Contrôle manuel : descente et montée continues automatiques, montée et descente progressives ; tester la pression initiale.
7. Equipment characteristics
1. High equipment accuracy: displacement accuracy ±0.01mm, pressure accuracy 0.5%FS.
2. The software is independently developed and easy to maintain.
3. Various pressing modes: optional pressure control, position control.
4. The equipment is equipped with a safety grating to ensure the safety of operators.
5. Achieve precise displacement and pressure control without the need for hard limits and reliance on precision tooling.
6. Online assembly quality management technology detects defective products in real time.
7. Specify the optimal press-fitting process according to specific product requirements.
8. Specific, complete and accurate operation process recording and analysis functions.
9. Self-diagnosis function: When the equipment fails, the servo press can display an error message and prompt a solution, making it easy to quickly find and solve the problem.
10. The software sets multiple permission setting functions, such as administrator, operator and other permissions.
Advantages:
1. The fuselage is made of ductile iron frame-type integrated casting, which has higher strength and stability.
2. The guardrail is made of transparent PC board, which has high anti-collision strength and good light transmission. The entire body gives people a transparent and intuitive visual aesthetic feeling.
3. The overall equipment is lightweight and portable, and is suitable for pressing and mounting small precision products such as electronic products, clocks, and medical equipment on production line work surfaces and laboratory environments.
8. Application fields
• Ajustage à pression de précision de moteurs automobiles, d'arbres de transmission, d'appareils de direction et d'autres pièces
• Montage sous presse de précision de produits électroniques
• Pressage de précision des composants essentiels de la technologie d'imagerie
• Application de montage à pression de précision sur roulements de moteur
• Tests de pression de précision tels que les tests de performance des ressorts
• Applications de chaîne d'assemblage automatisée
• Application d'assemblage sous presse de composants essentiels de l'aérospatiale
• Assemblage d'outils médicaux et électriques
• Autres occasions nécessitant un assemblage sous pression de précision
We have obtained various international management system certifications and comply with production standards in different regions.
The FAQ is regularly updated to reflect the latest information and to ensure that you have the most accurate details at your fingertips.
Thank you for choosing us, and we hope you find the answers you need!
- Why should I buy from your company not from other suppliers?
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